Blister Packaging Machine Parameter Matrix
Technical metrics across flat-bed and rotary pharmaceutical blister packing machines engineered for Pakistan pharmaceutical plants.
| Model Class | Forming Area (Max) | Forming Depth | Cutting Speed | Packaging Material | Connected Power | Vision Inspection |
|---|---|---|---|---|---|---|
| BTI-DPP-160 | 150 × 110 mm | 14 mm (Alu) / 20 mm (PVC) | 20–50 cuts/min | Alu-Alu / Alu-PVC | 5.2 kW | Optical Cavity Sensor |
| BTI-DPP-260 | 250 × 140 mm | 14 mm (Alu) / 26 mm (PVC) | 30–70 cuts/min | Alu-Alu / Alu-PVC / PVDC | 9.5 kW | Cognex HD Camera + Eject |
| BTI-DHP-320 | 310 × 150 mm | 16 mm (Alu) / 26 mm (PVC) | 40–120 cuts/min | Multi-Lane Alu-Alu/PVC | 14.0 kW | Color Optical + Pinhole Spark |
| BTI-DHP-400S | 380 × 180 mm | 18 mm (Alu) / 28 mm (PVC) | Up to 180 cuts/min (400 blister/min) | High-Speed Multi-Lane | 18.5 kW | Dual-Keyence Vision Inspection |
Automatic Continuous Cartoning Machine Matrix
High-reliability cartoning systems integrating leaflet folding, blister stack feeding, and DRAP 2D Data Matrix laser coding.
| Model | Rated Speed | Carton Range (L × W × H) | Leaflet Folding Unit | Closure System | Main Motor | DRAP Serialization |
|---|---|---|---|---|---|---|
| BTI-ZH-80 | 40–80 cartons/min | (65–180) × (30–85) × (15–50) mm | Integrated 1–4 Folds | Tuck-In / Glue Ready | 2.2 kW VFD | TIJ Inkjet Station Ready |
| BTI-ZH-120 | 60–120 cartons/min | (70–200) × (35–100) × (15–70) mm | Genuine GUK Folder (Germany) | Reverse Tuck-in | 4.0 kW Siemens Servo | 2D Matrix + OCR Barcode Scanner |
| BTI-ZH-200 | 120–200 cartons/min | (70–210) × (35–110) × (15–75) mm | Dual-Feed GUK Unit | Nordson Hot-Melt / Tuck-In | 5.5 kW Siemens Servo | Full Track-and-Trace Integration |
| BTI-ZH-260C | 180–250 cartons/min | (80–240) × (40–120) × (15–80) mm | High-Speed Continuous GUK | Tamper-Evident Hot-Melt | 7.5 kW Multi-Axis Servo | Inline UV Laser + Verification Camera |
Certified Metallurgy, Tooling Materials & Sanitary Construction
To prevent particulate shedding, electrostatic powder sticking, and cross-contamination, all packaging lines supplied by BTI incorporate verified metallurgy:
AISI 316L Contact Chutes
Product feeding hoppers, vibrating guide channels, and tablet alignment tracks forged from certified AISI 316L (EN 1.4404) with mirror polish finish Ra ≤ 0.4 μm.
Hard-Anodized Aluminum Tooling
Forming plates, sealing rollers, and punching dies CNC machined from 7075-T6 aircraft aluminum alloy with 50 μm hard-anodized wear-resistant coating.
SS 304 Outer Cladding
Machine frames, guards, and safety doors fabricated with hairline AISI 304 stainless steel with interlocked safety limit switches and polycarbonate viewing panels.
Passivation & Factory FAT
All contact assemblies pass chemical passivation testing (ASTM A967). Pre-shipment FAT includes continuous 4-hour wet trial with actual foil and tablet samples.
BTI Direct Factory Indenting vs. Traditional Local Stockists
Comparing BTI's direct OEM packaging indenting model against local machine stockists and equipment dealers.
| Evaluation Parameter | BTI Factory Direct Indenting | Traditional Local Stockists |
|---|---|---|
| 1. Capital Expenditure (Capex) | Direct Ex-Works (EXW) OEM price eliminating middleman markups (30%–50% savings) | Heavily inflated warehouse prices carrying storage, middleman, and financing markups |
| 2. Custom Engineering & Tooling | Custom engineered to client URS, exact blister pocket layout, foil specs, and carton sizes | Generic off-the-shelf tooling forcing client to modify carton packaging dimensions |
| 3. Metallurgy & Sanitary Finish | Certified SS 316L Contact (Ra ≤ 0.4 μm) with mill test certs & hard-anodized 7075 tooling | Unverified metallurgy; risk of lower SS 201/304 or soft un-anodized aluminum tooling |
| 4. Pre-Shipment Inspection (FAT) | Full HD video FAT, high-speed dry & wet running trials with client foil and cartons | Zero pre-shipment FAT logs; client accepts whatever arrives at the warehouse |
| 5. Regulatory Compliance (DRAP / cGMP) | Complete turnkey DQ, IQ, OQ, PQ dossiers, 2D Data Matrix serialization validation | Generic electrical schematic only; zero regulatory qualification support for DRAP |
| 6. Local SAT & Engineering Accountability | On-site SAT by certified local field engineers and OEM technical staff | Drop-off delivery only; client must source unaffiliated electrical & mechanical contractors |
Serving Packaging Lines Across Pakistan Pharma Clusters
Lahore Pharma Corridor
Headquarters in DHA Phase 5. Active client installations across Sundar Industrial Estate (SIE), Kot Lakhpat, Multan Road, and Ferozepur Road pharma clusters.
Karachi Maritime Hub
Branch office in Memon CHS. Rapid deployment to Korangi Industrial Area, SITE Karachi, Federal B Area, Port Qasim, and Hub Baluchistan.
Hattar Industrial Zone
Dedicated field engineers supporting Hattar Industrial Estate (HIE), Haripur, Peshawar, and northern pharmaceutical production facilities.
Islamabad / Rawalpindi
Continuous coordination with DRAP headquarters and turnkey execution in I-9, I-10, and Kahuta Industrial Triangle.
Blister Packaging & Cartoning Machinery FAQ
What forming materials can BTI blister packaging machines handle?
How is inspection and defective blister rejection handled on high-speed lines?
What leaflet folding and carton sealing options are available on the cartoner?
Does the cartoning line support DRAP 2D Data Matrix serialization?
What are the savings and delivery timeline through BTI direct factory indenting?
Ready to Upgrade Your Blister Packaging & Cartoning Operations?
Submit your blister pocket dimensions, tablet layout, carton specifications, and target packaging speeds. Our technical engineering desk delivers an itemized factory proforma within 48 hours.