Vacuum Emulsifying Mixer Machine Matrix
Standard capacities, agitation speeds, and power ratings across industrial cosmetic emulsifiers.
| Model Class | Working Volume | Homogenizer Speed | Wall Scraper Speed | Oil/Water Pre-Tanks | Vacuum Degree | Lid Lifting |
|---|---|---|---|---|---|---|
| BTI-VEM-50 (Pilot) | 50 Liters | 0–3,600 RPM (2.2 kW) | 0–65 RPM (PTFE Scraper) | 30L Oil + 40L Water | -0.09 MPa | Hydraulic Lift |
| BTI-VEM-150 | 150 Liters | 0–3,600 RPM (4.0 kW) | 0–63 RPM (Counter-Rotating) | 100L Oil + 120L Water | -0.09 MPa | Hydraulic Lift + Tilt |
| BTI-VEM-500 | 500 Liters | 0–3,000 RPM (7.5 kW) | 0–60 RPM (Coaxial Dual) | 300L Oil + 350L Water | -0.09 MPa | Hydraulic Lift + Tilt |
| BTI-VEM-1000 | 1,000 Liters | 0–3,000 RPM (11.0 kW) | 0–55 RPM (Heavy Duty) | 600L Oil + 800L Water | -0.09 MPa | Hydraulic Lift + Platform |
| BTI-VEM-2000 / 3000 | 2,000–3,000 Liters | 0–2,800 RPM (18.5 kW) | 0–50 RPM (Dual Helical) | 1,200L Oil + 1,500L Water | -0.09 MPa | Fixed Head with Manhole |
Automatic Tube Filling & Sealing Line Matrix
High-precision servo tube filling and sealing systems for pharmaceutical gels, cosmetic lotions, toothpastes, and derma-ointments.
| Model Class | Output Speed | Filling Volume | Dosing Accuracy | Tube Formats | Sealing Method | Batch Coding |
|---|---|---|---|---|---|---|
| BTI-TFS-40 | 30–40 tubes/min | 5–120 ml | ± 1.0% | Plastic PE / Laminated ABL | Hot Air Internal + Cold Jaw | Steel Character Embossing |
| BTI-TFS-80 (Rotary) | 60–80 tubes/min | 5–250 ml | ± 0.5% | Plastic, ABL & Aluminum | Ultrasonic or Hot-Air / Metal Fold | Dual-Sided Date Embossing |
| BTI-TFS-120 (High-Speed) | 100–120 tubes/min | 5–250 ml | ± 0.3% | Plastic, Multi-Layer ABL/PBL | High-Frequency Ultrasonic Sealing | Automated Laser / Embossing |
| BTI-SWT-3000 (Shampoo) | Batch 1,000–5,000 L | Surfactant Wash | ± 0.2% Weight | Liquid Soap, Shampoo, Body Wash | Helical Wall Scraping + AES Disperser | Siemens S7 Touch Recipe Management |
Sanitary Fabrication, Metallurgy & ISO 22716 Standards
To ensure pharmaceutical-grade cosmetic purity, zero batch discolouration, and effortless cleaning, our machinery adheres to strict standards:
AISI 316L Product Contact
Emulsifier kettles, homogenizer heads, dosing cylinders, and product nozzles fabricated from certified AISI 316L (EN 1.4404) with mirror polish finish Ra ≤ 0.4 μm.
Mechanical Face Seals
Double-face sanitary mechanical seals with water-jacket cooling prevent lubricant ingress into creams during continuous 3,600 RPM high-shear homogenizing.
Stainless Steel 304 Platform
Outer jacket, structural operator mezzanine platform, stairs, and handrails fabricated from AISI 304 with non-slip diamond checker plate decking.
CIP Cleaning System
Vessel lids equipped with 360-degree rotating CIP spray nozzles delivering automated hot-water and detergent rinsing cycles with zero confined space entry needed.
BTI Direct Factory Indenting vs. Traditional Local Stockists
Comparing BTI's direct manufacturer indenting model against local machine stockists and workshop fabricators in Pakistan.
| Evaluation Parameter | BTI Factory Direct Indenting | Traditional Local Stockists |
|---|---|---|
| 1. Capital Expenditure (Capex) | Direct Ex-Works (EXW) OEM price eliminating middleman markups (30%–50% savings) | Heavily marked-up retail pricing carrying showroom and high broker commissions |
| 2. Custom Engineering & Tooling | Custom engineered vessel geometry, rotor-stator gap, tube chuck diameters & nozzle stroke | Fixed stock machines with coarse manual agitators incapable of sub-micron emulsion |
| 3. Metallurgy & Sanitary Finish | Certified AISI 316L Contact (Ra ≤ 0.4 μm) with 3.1 mill test certificates & passivation logs | Unverified metallurgy; risk of lower SS 201/304 causing cream discolouration and pitting |
| 4. Pre-Shipment Inspection (FAT) | Factory FAT water trial, vacuum retention test (-0.09 MPa), and tube sealing sample trials | Zero pre-shipment FAT logs; buyer accepts whatever machine is unpacked locally |
| 5. Regulatory Compliance (DRAP / ISO 22716) | Complete turnkey DQ, IQ, OQ qualification dossiers conforming to ISO 22716 and DRAP | Generic electrical drawing only; zero regulatory qualification documentation |
| 6. Local SAT & Engineering Accountability | On-site SAT by certified local field engineers and OEM technical staff | Drop-off delivery only; client must source unaffiliated third-party technicians |
Deploying Cosmetic Processing Lines Across Pakistan
Lahore Pharma Corridor
Headquarters in DHA Phase 5. Active client installations across Sundar Industrial Estate (SIE), Kot Lakhpat, Multan Road, and Ferozepur Road pharma clusters.
Karachi Maritime Hub
Branch office in Memon CHS. Rapid deployment to Korangi Industrial Area, SITE Karachi, Federal B Area, Port Qasim, and Hub Baluchistan.
Hattar Industrial Zone
Dedicated field engineers supporting Hattar Industrial Estate (HIE), Haripur, Peshawar, and northern pharmaceutical production facilities.
Islamabad / Rawalpindi
Continuous coordination with DRAP headquarters and turnkey execution in I-9, I-10, and Kahuta Industrial Triangle.
Cosmetic & Derma Machinery Procurement FAQ
What particle size and emulsion quality can BTI vacuum emulsifiers achieve?
What batch sizes are available for skincare and shampoo production?
What tube materials and sealing technologies are supported by BTI tube fillers?
How does BTI ensure compliance with ISO 22716 cosmetic cGMP standards?
What is the cost benefit of direct factory indenting with BTI for cosmetic plants?
Ready to Set Up Your Cosmetic & Skincare Manufacturing Suite?
Submit your formulation type (cream, gel, lotion, shampoo, serum), required batch size, and packaging format. Our cosmetic engineering desk delivers an itemized equipment proforma within 48 hours.